PSSR Compliance
Pressure Systems Safety
Ensure complete compliance with Pressure Systems Safety Regulations 2000. Manage written schemes of examination, inspection schedules, and safety documentation with our intelligent platform.
Understanding PSSR Regulations
What is PSSR?
The Pressure Systems Safety Regulations 2000 (PSSR) aim to prevent serious injury from the hazard of stored energy in pressure systems. The regulations apply to pressure systems used or intended to be used at work, where the pressure vessel contains a 'relevant fluid' at a pressure greater than 0.5 bar above atmospheric.
PSSR requires users and owners of pressure systems to demonstrate that they know the safe operating limits, that the systems are safe under those conditions, and that they have a written scheme of examination in place to ensure ongoing safety.
Written Schemes
Legally required documentation detailing examination requirements for each pressure system, prepared by a competent person.
Periodic Examinations
Regular statutory inspections by competent persons, typically ranging from 14 months to 10 years depending on equipment type.
Safety Reports
Comprehensive documentation of examination findings, defects, and recommendations for continued safe operation.
Comprehensive PSSR Management Platform
Digital transformation for pressure systems safety compliance, from written schemes to examination reports.
Written Schemes
Digital management of written schemes of examination with version control and competent person approvals.
- ✓ Digital scheme library
- ✓ Version control
- ✓ CP authentication
Equipment Register
Central database of all pressure systems with specifications, operating limits, and compliance history.
- ✓ Asset database
- ✓ Operating parameters
- ✓ Certification tracking
Examination Scheduling
Automated scheduling of statutory examinations with reminder notifications and deadline tracking.
- ✓ Auto-scheduling
- ✓ Deadline alerts
- ✓ CP coordination
Safety Valve Testing
Track safety valve testing, set pressures, and certification with complete audit trails.
- ✓ Test scheduling
- ✓ Set pressure records
- ✓ Certification tracking
NDT Inspection
Non-destructive testing management including thickness monitoring and weld inspections.
- ✓ Thickness trending
- ✓ Corrosion monitoring
- ✓ Inspection reports
PSSR Dashboard
Real-time compliance status overview with KPIs, trends, and regulatory reporting.
- ✓ Live status
- ✓ KPI tracking
- ✓ HSE reporting
Pressure Systems We Manage
Complete PSSR compliance for all types of pressure equipment and systems.
Pressure Vessels
Storage tanks, receivers, and separators
Steam Systems
Boilers, steam generators, and distribution
Pipework Systems
Process piping and distribution networks
Air Receivers
Compressed air storage and systems
Heat Exchangers
Shell & tube, plate, and air coolers
Autoclaves
Medical and industrial sterilisation
Safety Devices
Relief valves, rupture discs, and gauges
Reactors
Chemical and process reactors
Industries We Serve
Tailored PSSR compliance solutions for diverse industrial sectors.
Oil & Gas
Upstream, midstream, and downstream operations with complex pressure systems requiring stringent compliance.
- • Refineries
- • Petrochemical plants
- • Gas processing facilities
Manufacturing
Production facilities using compressed air, steam, and hydraulic systems for manufacturing processes.
- • Automotive plants
- • Food processing
- • Textile manufacturing
Chemical Processing
Chemical plants with reactors, distillation columns, and complex pressure system networks.
- • Batch reactors
- • Continuous processes
- • Specialty chemicals
Power Generation
Power plants with high-pressure boilers, steam turbines, and cooling systems.
- • Thermal power stations
- • Combined cycle plants
- • Biomass facilities
Healthcare
Hospitals and medical facilities with autoclaves, medical gas systems, and sterilisation equipment.
- • Hospital steam systems
- • Medical gas pipelines
- • Laboratory autoclaves
Pharmaceuticals
Pharmaceutical manufacturing with clean steam, WFI systems, and process vessels.
- • Clean steam systems
- • Process vessels
- • Sterilisation equipment
Benefits of Digital PSSR Management
Transform pressure systems safety with measurable improvements in compliance and efficiency.
Zero Non-Compliance Risk
Eliminate the risk of missing statutory examinations with automated scheduling and comprehensive tracking of all pressure systems.
30% Cost Reduction
Reduce compliance costs through efficient examination planning, digital documentation, and elimination of emergency inspections.
Instant Audit Readiness
Complete digital audit trail with all written schemes, examination reports, and compliance documentation instantly accessible.
Predictive Maintenance
Leverage inspection data and thickness trending to predict failures and optimise maintenance schedules.
Compliance Metrics
PSSR Compliance FAQs
What pressure systems are covered by PSSR?
PSSR applies to pressure systems containing a relevant fluid (steam, gases, or liquids) at a pressure greater than 0.5 bar above atmospheric. This includes pressure vessels, pipework, safety devices, and protective devices. The regulations apply to all workplaces including factories, hospitals, research establishments, and mobile installations.
What is a Written Scheme of Examination?
A Written Scheme of Examination is a legal document that sets out what examinations are required for pressure systems, including their nature and frequency. It must be drawn up or certified by a competent person and cover all protective devices, every pressure vessel, and pipework in which a defect could give rise to danger.
How often are PSSR examinations required?
The frequency of examinations is determined by the Written Scheme of Examination. Typically: air receivers require examination every 24-48 months, steam boilers every 14-24 months, and pressure vessels every 24-48 months. However, the competent person may specify different intervals based on operating conditions, age, and condition of equipment.
Who is responsible for PSSR compliance?
The user (employer or self-employed person) who has control of the pressure system is responsible for ensuring PSSR compliance. This includes arranging for written schemes, ensuring examinations are carried out, maintaining equipment properly, and keeping required records. Owners of mobile systems also have specific duties.
What happens if defects are found during examination?
If the competent person identifies defects that could give rise to imminent danger, they must immediately notify the user and the enforcing authority (HSE or local authority). For other defects, they must be reported in writing within specified timeframes. Our platform automates this reporting process and tracks remedial actions to closure.
Ensure 100% PSSR Compliance Today
Join leading organizations who trust Motive for their pressure systems safety management.